Alion Energy — The Most Power from PV.
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Alion Energy

The Most Power from PV.

A 1P tracker that takes the ground as it is — clay, cobble, slope, water — and holds in the storm.

GPS coordinate + module type to start.

The site is the product

Most trackers assume you can drive piles. That is why they sit on farms.

Rockless, arable soil is chosen because a driven steel pile goes in. Refuse rates stay low. The field that grew food becomes the PV plant. That is the quiet food-versus-energy fight: not ideology — geotech.

Our work is to take that fight off the farm. Make brownfields and “disqualifying” ground — cobble, clay, rock, standing water — cheap enough to build on, and the arable acre stays in food. The unique offer is not “no piles.” It is full foundation flexibility: match the foundation to the site, including where piles refuse.

Fifteen granted patents on that path: slipform ballast, A-frame support, and the joint to concrete.

Mechanism

A tracker for all lands

Same mechanics across every foundation: mechanicals, drives and controls. The A-frame sits on several foundations — Split Rail, Full Reflector, precast / CIP. The driven-post version does not — same mechanicals, drives and controls, no A-frame. Cable earth anchors are a separate 2027 NPI foundation.

Build anywhere

85 / 98 m³

Local concrete per MWdc · 111 / 128 yd³ 35 / 47 m•s · 78 / 105 mph · 0 piles

Split Rail Foundation. Slipformed ballast. Install up to 0.5 MWdc per machine per shift.

Install with anyone

≤20 kg

≤ 44 lb · every steel part

One person can lift it. Less crane time. Faster assembly on the row. Future proof for humanoid robotics.

Drive more modules

1.3×

modules per drive · 120 × 700 Wp / 3″ slew

More modules per drive than a typical 1.5 m torque-tube SAT. Powerful gearing for heavier PV modules.

Run up and down hills

We pioneered terrain following and inspired others.

Terrain-following tracker — max slope 15 percent, max slope change 5 percent every six panels

2014 · First terrain-following tracker

Mountainside rocky soils implementation

Same mechanics · foundation matched to the site

Same mechanicals, drives and controls. Match the foundation to the site.

Corrosive volcanic silt

Foundation

Split Rail Foundation

Continuous slipform ballast. Match the foundation to clay, cobble, slope, and standing water. 0 piles.

Subsurface rock

Foundation

Full Reflector Foundation

Slipformed ballast you can see — albedo and soiling control. Same A-frame as Split Rail.

Active clays

Foundation

Precast / Cast-in-Place

Precast or CIP concrete. Same A-frame as Split Rail. Use when slipform is not the path for that land.

Basalt flows

When a driven pile refuses

Micropile

Small-diameter piles, drilled and grouted. No A-frame — same mechanicals, drives and controls as the rest of the plant. For rock, cobble, and hardpan — ground that will not take a driven post.

Corrosive cotton soils

When the site takes a post

Steel Pile

Single pile when the ground will take a driven or drilled post. No A-frame — same mechanicals, drives and controls as the ballast plant.

Remote islands / off-grid

2027 NPI

Cable earth anchors

Cable anchors when the site is too remote to ship in concrete or steel piles. Separate 2027 NPI foundation.

Install and leave the land

Slipform the foundation. Lift the rail when the plant comes down.

This pour is Split Rail on volcanic silt in a national park with buried archaeological resources. Single piles and micropiles were not allowed. At end of life the foundation comes out as a rail, not a corroded pile field. Recycled ballast can be LEED material and sold as aggregate.

Next

GPS coordinate + module type to start.